Its relatively easy to 'wire' a bike and get it running,
but there is a big difference to creating a show winning wiring
solution that will be reliable enough to use on the road.
When your building or modifying your ride keep in the back
of your mind the electrics. We are talking Harley here and
we are talking VIBRATIONS. Just cus they get away with it
on a Jap bike doesn't mean its going to work on your hog!
Try not to cut corners on the battery to make extra space
either! A reliable bike literally 'starts' with a good starter,
ignition and charging system. Don't underestimate the amount
of room the electrics and electronics will take up.
In a standard wiring loom the bulk of the connections are
made in the HeadLamp but because most builders want to keep
a clean look avoiding the bulky wiring around the head stock
we try to run cabling away from the head stock and hide the
connections under tank or under the seat area. Because of
this if you are planning on running wiring through top tube
or seat post you have a whole bunch more cables to run which
could impact on the structural rigidity of the frame if your
cutting holes or slots to run cable through!
We try to make the wiring loom 'modular' so that if you want
to later remove a component you wont have to cut the wiring
to it but just unplug it from the main loom. this creates
a lot of bulk in 'multi-connector blocks' Again think about
where you are going to 'hide' all of these connections.
We avoid soldering where possible, soldered connections at
stress points such as around the head stock will eventually
fail! We will however over solder important crimp connections
where we want extra security.
Take your time when planning where each component will be
placed, consider heat and water ingress. Don't forget - Coil,
Ignition Switch, Rear Brake Switch (mechanical or fluid pressure)
oil pressure switch, regulator/rectifier, neutral switch,
V.O.E.S., Hazard switch, Speedo/Tacho/Warning Lights.
If your bringing a bike to us try to have all of the components
above mounted as well as the Indicators, Headlamp (including
front sidelight for S.V.A and M.O.T.), rear side and brake
lights.
Its all well and good having trick L.E.D lights hidden and
mounted with incorrect height and spacing, consider S.V.A
and M.O.T and if you bike looks like its got no lights its
a good excuse to get pulled and your Insurance company will
love you if your lights aren't Legal !! |